Category: Asphalt Production

Asphalt production Automation System - iAsphalt

iOLABS Automation

Discover more about iAsphalt on: iAsphalt Website

iAsphalt is the new industrial Automation for Asphalt production powered by iOlabs.

iAsphalt is based on new iOlabs innovative processing techniques like LEMS (Less Electronics More Stability), ATS (Auto Tuning System) , SCS (Self Care System) and supports any new technology Ethernet Controllers which provide reliability, speed and accuracy to the system.

iAsphalt comes with a new modern Animated design, an easy friendly environment which provides a more sophisticated and clear view to its operator about all machinery operations.

 

The only one adaptable Automation System at any Batching Plant: iOlabs has created the only one fully adaptable Batching Plant Machinery Automation System, which is fully parameterized and supports any type of Machinery.

Rapid Installation: Any Installation or System Update of iAsphalt can be finished in one or two days, including all the needed work for the electrical panel transformation due to the system easy setup.

Quick storage switch: With iAsphalt you can easily switch between material storages during Production process. This makes your production process quicker, as you can pick material from a storage that already has material inside and continue your production without waiting to fill the empty one.

2 steps scales Calibration: you can easily calibrate your machinery scales without the need of a specialized technician. In just 2 steps.

Automatic System Operation: By using modern techniques such as Software-Based Interlocks, iAsphalt is able to Operate Automatically, controlling your machinery and securing the operators in special cases by shutting down any part that has a failure or bad operation.

Manual and Maintenance Operation: iAsphalt allows the operators to take full Control of his Machinery by switching it to Manual mode. It also allows operators to bypass important Machinery failure or malfunctioning so easy, because it is the only Automation System that supports Maintenance Operation.

Wireless Operation: iAsphalt is the only Automation System that can manage your Machinery Wireless from any point of your Plant by using a small Tablet PC.

Auto Tuning System: iAsphalt is the only automation system which during operation checks and corrects system settings to optimize speed and accuracy depending on the behavior of the machine and materials.

Self Care System: iAsphalt automatically takes care to inform operator and proceed to any scheduled maintenance job defined by the operator.

 

 

Fleet Management System - iFleet

iOLABS Automation

iFleet is a smart Fleet Management System powered by iOlabs. It is an application designed in a way so as to provide user the ability to manage his fleet Vehicles easily.

It has been designed after along and detailed analysis so as to be fully configurable & easy to use. The application is designed with the most modern programming tools offering innovations such as the modern and friendly to user working environment, the absolute data validity management, the remote management capability and many more advantaged analyzed below.

iFleet  supports 2 ways of operation. Operation using GPS Trackers (Vehicle 3G Kit) and operation using Tablet PC’s or Smartphones with the appropriate iOlabs application already installed.

By Using GPS Trackers (Vehicle 3G Kit), we use new Generation GPS Trackers, οι which are installed on your Vehicles from specialized iOlabs Technical Team. These Trackers get the vehicle position using Satellite GPS and send that Data to iFleet  Server. By Using Tablet PC’s or Smartphones, we use new Generation Tablets or Smartphones which can be easily installed on the Vehicles iOlabs Technical Team or our Customer Technicians. These devices are equipped with iFleet  Tracker Application which is designed & Deployed by iOlabs so as to be easy on Setup & Configuration, even by the customer himself.

Operation using GPS Trackers (Vehicle 3G Kit):

By Using GPS Trackers (Vehicle 3G Kit), we use new Generation GPS Trackers, οι which are installed on your Vehicles from specialized iOlabs Technical Team. These Trackers get the vehicle position using Satellite GPS and send that Data to iFleet  Server.

The installation on the vehicle is based on the specifications of the vehicle manufacturer and can draw information from the brain of the vehicle on fuel consumption, mileage, condition of the engine and the vehicle in general, as well as the vehicle location through satellites and sent at regular intervals (time or kilometers setting) to the iFleet  Server.

A SIM card of any local mobile operator is required so as GPS Tracker device to send the Data to iFleet  Server and the data packets transfer can be supported over 4G, 3G or even GPRS.

Operation using Tablet PC’s or Smartphones:

By Using Tablet PC’s or Smartphones, we use new Generation Tablets or Smartphones which can be easily installed on the Vehicles iOlabs Technical Team or our Customer Technicians. These devices are equipped with iFleet  Tracker Application which is designed & Deployed by iOlabs  so as to be easy on Setup & Configuration, even by the customer himself.

At the same time you do not need further installation of equipment in your fleet vehicles. iFleet  Tracker application gets the location of the vehicle via satellite and send that data to the Server of iFleet. At the same time it includes a vast range of options such as routes, fuel consumption and other materials (oil, filters, and tires), Daily driver Work Sheets and with the help of the driver it can provide the system with all necessary information about the vehicle and its status. iFleet  Tracker application can also receive Locations & Route Info from iFleet  (Enterprise & Ultimate) application and cooperate with any GPS application, so as to guide the driver to the destination, the iFleet  operator has sent him.

For transmitting and receiving data to and from the application requires the use of a SIM card of any local mobile operator and the transmission can be supported through 4G, 3G or even GPRS. iOlabs also enables data transmission via Wi-Fi (without a SIM card), but this limits the possibility LIVE picture of your fleet.

iFleet Benefits:

Accuracy: Using modern Sophisticated methods of Sampling, latest Technology tablets & GPS Trackers, and fully updated maps, iFleet  succeeds to have the best Data accuracy on Vehicle Status View & Management.

Speed: The use of new generation Equipment & Sampling techniques results the maximum speed on Vehicle Status View & Management.

Modern & Fully updated Maps: iFleet  supports Modern Design maps and also supports data on them customized by the customer, like Fleet LIVE View, Points of Interest (POI), Routes etc.

Vehicle Management: iFleet supports Full Management and log data for any vehicle providing a wealth of information to the user about their status, location, consumptions etc.

Installation & Configuration in 1-2 days: Any Installation or Upgrade of the iFleet System can be completed in 1-2 days, including the operations on the Vehicles, because of the system configuration convenience.

Unlimited Database Records: iFleet is supported by a Database that can handle millions of records without having any Performance issues. This means that there is no need to backup old records, or have any issues about history logs, as iFleet can keep an endless logs history.

Unlimited Reports Support: iFleet supports thousands of reports so as to help the company have a clear view about their business. System has a basic package of reports, but it can easily create any type of report company may need.

Easy Setup and Configuration: All operating settings on iFleet are accessible to the user, so as to be able to parameterize the system with ease.

Security and Reliability: iFleet supports access control and passwords for each user. It also provides Backup/Restore Security settings, whether scheduled or when the user wishes, which ensures safety against any data loss.

Multi-Language Support: iFleet is translated in many languages and is designed so that it can be translated in any language directly and quickly.

 

 

 

Weighbridge Management System - iBridge

iOLABS Automation

iOlabs provides you the most Integrated Solution for your WeightBridge Management, without the need of a system operator, by using RFID Technoology.

What does iBridge support?

  • Precision Weighing & Speed Weighing
  • First and second Weighing based Record Print
  • One weighing (based on Vehicle Tare) Record Print
  • Weighing Notes Reprint.
  • Unlimited Database Records
  • Unlimited Reports Support
  • Packaging Vehicles and weighing records under tare
  • Customizable on any weighbridge
  • Vehicles Management
  • Raw materials and delivery notes Management
  • Links to Software Package (ERP) for Data import
  • User Support Access Licenses
  • Modern and User Friendly Design Interface
  • Rich and Configurable Reports
  • Calibration with 2 Steps
  • Easy Setup
  • Traffic lights / Traffic bars support
  • RFID vehicle recognition
  • Led announcement / Notification tables
  • External commands support (Remote control Usage)

iBridge Benefits:

Accuracy: Using sophisticated Controllers that support thousands of samples per second, Modern class C3 Weighing systems, and new sampling methods, iBridge succeeds on achieving maximum accuracy in weighing.

Speed: The use of new generation Controllers and new sampling techniques result in a maximum data rate management.

Installation and Operation in 2 hours: Any Installation or Upgrade of the iBridge System can be completed in 1 2 hours, including the operations on the electrical panel, because of the system configuration convenience.

Unlimited Database Records: iBridge is supported by a Database that can handle millions of records without having any Performance issues. This means that there is no need to backup old records, or have any issues about history logs, as iBridge can keep an endless logs History.

Unlimited Reports Support: iBridge supports thousands of reports so as to help the company have a clear view about their business. System has a basic package of reports, but it can easily create any type of report company may need.

Easy Setup and Configuration: All operating settings on iBridge are accessible to the user, so as to be able to parameterize the weighbridge with ease. Even Weighbridge calibration can be simply done in 2 steps, without the necessity of a technician.

Security and Reliability: iBridge supports access control and passwords for each user. It also provides Backup/Restore Security settings, whether scheduled or when the user wishes, which ensures safety against any data loss.

Vehicle Management: iBridge supports Full Management and log data for any vehicle providing a wealth of information to the user about them.

Raw Materials Management: iBridge is an intelligent and well designed management and control tool so as to have a clear view about all the movement of raw materials and the consignment note accompanying these movements.

Modern and fully adjustable weight list: iBridge supports weighing records with Modern Design and adjustable way of how the Client wishes data to appear on it.

Multi Language Support: iBridge is translated in many languages and is designed so that it can be translated in any language directly and quickly.

The System Includes:

  • Industrial Specifications Electical Panel(Ι P 55) that includes the weighting terminals, the Automation cabling, the RfID Reader and the Communication with the main Computer Controllers.
  • Detailed Weight Notes Laser Printer
  • Traffic Lights and Access Bars for the Vehicles Management as far as sensors for their exact Locating on the Weightbridge.
  • The Operation and Management Software.
  • Reporting
  • Online Connections with Accounting Softwareor ERP Systems
  • Access Control System.
  • Backup and Quick Restore System.

 

 

 

Aggregate Preloading Management System - iLoading

iOLABS Automation

iLoading is a Concrete Production – cement products Automation System by iOlabs. It is an application designed in a way to give user the ability to exploit the maximum capabilities of his plant very easily. It’s been developed after a long and detailed analysis and it is designed to be perfect parameterized and easy to use.

Technical Characteristics

One of iLoading innovative introducing elements in Automation Systems field is technology which the application has been based on.
iLoading is been built upon a data base which keeps all the necessary information about system s structure, its operation and information regarding productions and consumption.

iLoading Working environment is based on the Database which it is designed to be easy in use absolute functional and gets away from standards automation systems while its environment is strictly in windows.

iLoading Operating Philosophy is based on the following States of Operation.

Automatic:  When the system status is automatic, the operator has only the responsibility to select the storage silo he wants to fill. The System automatically will switch on all the essential parts of the machinery in order to fill the silo with material.

Manual: By switching to manual mode , the operator can manage every part of the Preload Machinery by clicking and switching on them. All te Security Interlocks are working as in automatic mode, eliminating any case of malfunction or bad operation.

Maintenance: This operation Mode allows the operator to  switch on or of every part of the Machinery, by disabling the main system Interlocks. This helps the system operator to clear any malfunction issues easily and quickly.