Category: Quarries

Onboard Wheel loader Weighing System - eNiac

iOLABS Automation

eNiac is a new on board weighing system for wheel loaders from iOlabs Automation & Software Technologies.

It uses the state of art oil pressure sensors and position control sensors and new sophisticated weighing techniques and sampling management and thus can achieve high-precision weighing in no time.

eNiac comes with a new, modern graphical UI and wireless connection thus providing ease of use and ability to connect it in any accounting package for the issuance of delivery notes.

 

 

Adaptable to any Wheel Loader type: By using weighing algorithms that support the use of one or more oil pressure sensors and the control unit that supports thousands of samples per second, eNiac can easily be installed on any type of loader.

Installation in just a few hours: Installing eNiac on any type of wheel loader can take 2-3 hours including sensor installations, weighing calibration and system setup.

eNiac Central Unit: Capitalizing years of experience of its Technical Department, iOlabs created the eNiac CPU and its Operating System to be able to manage thousands of samples per second and provide maximum weighing precision.

Signal normalization system: Using filtering circuits, and sophisticated algorithms, eNiac achieves absolutely accurate weighing.

Weighing Settings: All settings like weighing acceptance time and time to reweigh, are directly accessible by the user and can be modified in order to adjust eNiac to the way of working he prefers.

Last bucket weighing Removal: Even if the user has configured the system to instantly record the weighing values, eNiac enables correct weighing, with the removal of the last bucket weighing, so you can just recalculate the demanded material quantity.

Material Management: Through a list of all materials that can be loaded by the wheel loader, eNiac allows operator to change easily and quickly the material to be loaded and will be referred to the weighing log.

Reissue Weighing Logs: eNiac allows user to easily reprint Weighing Logs from previous loading.

Direct Weighing Logs Printing: By using thermal printers, the operator can immediately after loading, print weighing logs as well as all relevant information such as date and time, material and total load.

 

 

Quarry Industrial Automation - iQuarry

iOLABS Automation

iQuarry is the new industrial Automation for Quarries powered by iOlabs.

iQuarry is based on new iOlabs innovative processing techniques like LEMS (Less Electronics More Stability), ATS (Auto Tuning System) , SCS (Self Care System) and supports any new technology Ethernet Controllers which provide reliability, speed and accuracy to the system.

iQuarry comes with a new modern Animated design, an easy friendly environment which provides a more sophisticated and clear view to its operator about all machinery operations.

 

 

The only one adaptable Automation System at any Quarry: iOlabs has created the only one fully adaptable Quarry Automation System, which is fully parameterized and supports any type of Machinery.

Auto Tuning System: iQuarry is the only automation system which during operation checks and corrects system settings to optimize speed and accuracy depending on the behavior of the machine and materials.

Self Care System: iQuarry automatically takes care to inform operator and proceed to any scheduled maintenance job defined by the operator.

Rapid Installation: Any Installation or System Update of iQuarry can be finished in one or two days, including all the needed work for the electrical panel transformation due to the system easy setup.

Automatic System Operation: iQuarry supports the creation of multiple automatic mode scenarios. In this way, the operator has the ability to create as many scenarios as he wants and to determine the flow order of the material in his Quarry. iQuarry will take charge of the machine components in the right order and direct the flow of materials as the operator wishes. In this way, the operator can operate the Quarry fully automatically and monitor the alarms and indications of the System Ampere meters.

Manual Operation and Maintenance Mode: iQuarry allows the operator to have complete control of the Quarry through its Manual Operation, and also allows easy and quick troubleshooting of the machine, as it is the only system with Maintenance mode.

2 steps Analog Calibration: you can easily calibrate your machinery Analog elements without the need of a specialized technician. In just 2 steps.

Wireless Operation: iQuarry is the only Automation System that can manage your Machinery Wireless from any point of your Plant by using a small Tablet PC.

 

 

Fleet Management System - iFleet

iOLABS Automation

iFleet is a smart Fleet Management System powered by iOlabs. It is an application designed in a way so as to provide user the ability to manage his fleet Vehicles easily.

It has been designed after along and detailed analysis so as to be fully configurable & easy to use. The application is designed with the most modern programming tools offering innovations such as the modern and friendly to user working environment, the absolute data validity management, the remote management capability and many more advantaged analyzed below.

iFleet  supports 2 ways of operation. Operation using GPS Trackers (Vehicle 3G Kit) and operation using Tablet PC’s or Smartphones with the appropriate iOlabs application already installed.

By Using GPS Trackers (Vehicle 3G Kit), we use new Generation GPS Trackers, οι which are installed on your Vehicles from specialized iOlabs Technical Team. These Trackers get the vehicle position using Satellite GPS and send that Data to iFleet  Server. By Using Tablet PC’s or Smartphones, we use new Generation Tablets or Smartphones which can be easily installed on the Vehicles iOlabs Technical Team or our Customer Technicians. These devices are equipped with iFleet  Tracker Application which is designed & Deployed by iOlabs so as to be easy on Setup & Configuration, even by the customer himself.

Operation using GPS Trackers (Vehicle 3G Kit):

By Using GPS Trackers (Vehicle 3G Kit), we use new Generation GPS Trackers, οι which are installed on your Vehicles from specialized iOlabs Technical Team. These Trackers get the vehicle position using Satellite GPS and send that Data to iFleet  Server.

The installation on the vehicle is based on the specifications of the vehicle manufacturer and can draw information from the brain of the vehicle on fuel consumption, mileage, condition of the engine and the vehicle in general, as well as the vehicle location through satellites and sent at regular intervals (time or kilometers setting) to the iFleet  Server.

A SIM card of any local mobile operator is required so as GPS Tracker device to send the Data to iFleet  Server and the data packets transfer can be supported over 4G, 3G or even GPRS.

Operation using Tablet PC’s or Smartphones:

By Using Tablet PC’s or Smartphones, we use new Generation Tablets or Smartphones which can be easily installed on the Vehicles iOlabs Technical Team or our Customer Technicians. These devices are equipped with iFleet  Tracker Application which is designed & Deployed by iOlabs  so as to be easy on Setup & Configuration, even by the customer himself.

At the same time you do not need further installation of equipment in your fleet vehicles. iFleet  Tracker application gets the location of the vehicle via satellite and send that data to the Server of iFleet. At the same time it includes a vast range of options such as routes, fuel consumption and other materials (oil, filters, and tires), Daily driver Work Sheets and with the help of the driver it can provide the system with all necessary information about the vehicle and its status. iFleet  Tracker application can also receive Locations & Route Info from iFleet  (Enterprise & Ultimate) application and cooperate with any GPS application, so as to guide the driver to the destination, the iFleet  operator has sent him.

For transmitting and receiving data to and from the application requires the use of a SIM card of any local mobile operator and the transmission can be supported through 4G, 3G or even GPRS. iOlabs also enables data transmission via Wi-Fi (without a SIM card), but this limits the possibility LIVE picture of your fleet.

iFleet Benefits:

Accuracy: Using modern Sophisticated methods of Sampling, latest Technology tablets & GPS Trackers, and fully updated maps, iFleet  succeeds to have the best Data accuracy on Vehicle Status View & Management.

Speed: The use of new generation Equipment & Sampling techniques results the maximum speed on Vehicle Status View & Management.

Modern & Fully updated Maps: iFleet  supports Modern Design maps and also supports data on them customized by the customer, like Fleet LIVE View, Points of Interest (POI), Routes etc.

Vehicle Management: iFleet supports Full Management and log data for any vehicle providing a wealth of information to the user about their status, location, consumptions etc.

Installation & Configuration in 1-2 days: Any Installation or Upgrade of the iFleet System can be completed in 1-2 days, including the operations on the Vehicles, because of the system configuration convenience.

Unlimited Database Records: iFleet is supported by a Database that can handle millions of records without having any Performance issues. This means that there is no need to backup old records, or have any issues about history logs, as iFleet can keep an endless logs history.

Unlimited Reports Support: iFleet supports thousands of reports so as to help the company have a clear view about their business. System has a basic package of reports, but it can easily create any type of report company may need.

Easy Setup and Configuration: All operating settings on iFleet are accessible to the user, so as to be able to parameterize the system with ease.

Security and Reliability: iFleet supports access control and passwords for each user. It also provides Backup/Restore Security settings, whether scheduled or when the user wishes, which ensures safety against any data loss.

Multi-Language Support: iFleet is translated in many languages and is designed so that it can be translated in any language directly and quickly.

 

 

 

Weighbridge Management System - iBridge

iOLABS Automation

iOlabs provides you the most Integrated Solution for your WeightBridge Management, without the need of a system operator, by using RFID Technoology.

What does iBridge support?

  • Precision Weighing & Speed Weighing
  • First and second Weighing based Record Print
  • One weighing (based on Vehicle Tare) Record Print
  • Weighing Notes Reprint.
  • Unlimited Database Records
  • Unlimited Reports Support
  • Packaging Vehicles and weighing records under tare
  • Customizable on any weighbridge
  • Vehicles Management
  • Raw materials and delivery notes Management
  • Links to Software Package (ERP) for Data import
  • User Support Access Licenses
  • Modern and User Friendly Design Interface
  • Rich and Configurable Reports
  • Calibration with 2 Steps
  • Easy Setup
  • Traffic lights / Traffic bars support
  • RFID vehicle recognition
  • Led announcement / Notification tables
  • External commands support (Remote control Usage)

iBridge Benefits:

Accuracy: Using sophisticated Controllers that support thousands of samples per second, Modern class C3 Weighing systems, and new sampling methods, iBridge succeeds on achieving maximum accuracy in weighing.

Speed: The use of new generation Controllers and new sampling techniques result in a maximum data rate management.

Installation and Operation in 2 hours: Any Installation or Upgrade of the iBridge System can be completed in 1 2 hours, including the operations on the electrical panel, because of the system configuration convenience.

Unlimited Database Records: iBridge is supported by a Database that can handle millions of records without having any Performance issues. This means that there is no need to backup old records, or have any issues about history logs, as iBridge can keep an endless logs History.

Unlimited Reports Support: iBridge supports thousands of reports so as to help the company have a clear view about their business. System has a basic package of reports, but it can easily create any type of report company may need.

Easy Setup and Configuration: All operating settings on iBridge are accessible to the user, so as to be able to parameterize the weighbridge with ease. Even Weighbridge calibration can be simply done in 2 steps, without the necessity of a technician.

Security and Reliability: iBridge supports access control and passwords for each user. It also provides Backup/Restore Security settings, whether scheduled or when the user wishes, which ensures safety against any data loss.

Vehicle Management: iBridge supports Full Management and log data for any vehicle providing a wealth of information to the user about them.

Raw Materials Management: iBridge is an intelligent and well designed management and control tool so as to have a clear view about all the movement of raw materials and the consignment note accompanying these movements.

Modern and fully adjustable weight list: iBridge supports weighing records with Modern Design and adjustable way of how the Client wishes data to appear on it.

Multi Language Support: iBridge is translated in many languages and is designed so that it can be translated in any language directly and quickly.

The System Includes:

  • Industrial Specifications Electical Panel(Ι P 55) that includes the weighting terminals, the Automation cabling, the RfID Reader and the Communication with the main Computer Controllers.
  • Detailed Weight Notes Laser Printer
  • Traffic Lights and Access Bars for the Vehicles Management as far as sensors for their exact Locating on the Weightbridge.
  • The Operation and Management Software.
  • Reporting
  • Online Connections with Accounting Softwareor ERP Systems
  • Access Control System.
  • Backup and Quick Restore System.