Asphalt plant reconstruction & iAsphalt automation installation for TEVAR SA

IOLABS Automation & Software Technologies, completed in record time the complete reconstruction of a mobile Asphalt plant for the company TEVAR SA. The reconstruction included restoration and upgrading of the mechanical equipment and installation of the new automation of our company iAsphalt.

With these changes we managed to create a fully mobile asphalt plant, reducing the installation & ready-to-work time to just 1-2 days. These tasks included:

Aggregates dosing:

  • Installation of a separate dosing system controlled by inverters by installing new motors and reducers.
  • Installation of Stability system with legs and shaft repair.
  • Capacity expansion with construction of railings.
  • Installation of vibrators in aggregate storages.
  • Conveyor belt repair and replacement of belts & rollers on the conveyors.

Aggregate Preparation – Filters:

  • Installation of automatic drum ignition control unit.
  • Installation of fuel oil and circulation system & injection system by installing fuel transfer pumps & control injection pumps and fuel injection control unit.
  • Fuel heater repair and installation of safety terminals.
  • Installation of fuel and material temperature monitoring thermometers.
  • Drum & material lifter motors & reducers repair / replacement .
  • Hydrocyclone Repair.
  • Repair of hydrocyclone pump and filter system motors / reducers.
  • Reconstruction of air ducts.

Asphalt Preparation:

  • Installation of Asphalt Tank Burners.
  • Installation of safety terminals and asphalt temperature monitoring sensors.
  • Installation of oil-heated double-walled asphalt supply network.
  • Tank Repair.

Aggregate Separation, Dosage & Mixing:

  • Material separation sieve repair.
  • Oil heater repair with resistors.
  • Construction and installation of oil heated Asphalt Scale.
  • Repair / Replacement of hot Aggregates storages and dosing system.
  • Installation of Aggregates, asphalt and oil circuit temperature sensors.
  • Air system installation.
  • Asphalt mixer repair.

Electrical & Automation Works:

  • Installation of iAsphalt asphalt automation system.
  • Wiring of the entire asphalt complex with Plug & Play capability for all the individual components of the machine.
  • Repair and upgrade of electrical panel with automatic switching system.
  • Lighting installation throughout the plant.
  • Installation of a camera system for better control of the operation of the machine.
  • Electrical installation on control room.

Everyone at iOLABS Automation & Software Technologies would like to thank all our partners & staff for completing this project in record time !!!

Asphalt production Automation System - iAsphalt

Discover more about iAsphalt on: iAsphalt Website

iAsphalt is the new industrial Automation for Asphalt production powered by iOlabs.

iAsphalt is based on new iOlabs innovative processing techniques like LEMS (Less Electronics More Stability), ATS (Auto Tuning System) , SCS (Self Care System) and supports any new technology Ethernet Controllers which provide reliability, speed and accuracy to the system.

iAsphalt comes with a new modern Animated design, an easy friendly environment which provides a more sophisticated and clear view to its operator about all machinery operations.


The only one adaptable Automation System at any Batching Plant: iOlabs has created the only one fully adaptable Batching Plant Machinery Automation System, which is fully parameterized and supports any type of Machinery.

Rapid Installation: Any Installation or System Update of iAsphalt can be finished in one or two days, including all the needed work for the electrical panel transformation due to the system easy setup.

Quick storage switch: With iAsphalt you can easily switch between material storages during Production process. This makes your production process quicker, as you can pick material from a storage that already has material inside and continue your production without waiting to fill the empty one.

2 steps scales Calibration: you can easily calibrate your machinery scales without the need of a specialized technician. In just 2 steps.

Automatic System Operation: By using modern techniques such as Software-Based Interlocks, iAsphalt is able to Operate Automatically, controlling your machinery and securing the operators in special cases by shutting down any part that has a failure or bad operation.

Manual and Maintenance Operation: iAsphalt allows the operators to take full Control of his Machinery by switching it to Manual mode. It also allows operators to bypass important Machinery failure or malfunctioning so easy, because it is the only Automation System that supports Maintenance Operation.

Wireless Operation: iAsphalt is the only Automation System that can manage your Machinery Wireless from any point of your Plant by using a small Tablet PC.

Auto Tuning System: iAsphalt is the only automation system which during operation checks and corrects system settings to optimize speed and accuracy depending on the behavior of the machine and materials.

Self Care System: iAsphalt automatically takes care to inform operator and proceed to any scheduled maintenance job defined by the operator.